On Demand Manufacturing - Forging & Casting - Technologies & Services

• Sand Casting

  RayonTec’s sand casting services are ideal for producing intricate metal components with high precision. Sand Casting involves creating a mold from a sand mixture, into which molten metal is poured. Once the metal cools, the sand mold is broken away, revealing the cast part. Using reusable molds made from sand, this method is cost-effective and versatile, suitable for both small and large parts. Our expertise ensures superior surface finishes and dimensional accuracy. Sand casting is widely used in industries such as automotive, aerospace, and heavy machinery.

  Applications: Engine blocks, pump housings, and large machinery components.

  Materials: Cast iron, aluminum, bronze, and steel.

• Die Casting

  Our die casting services offer high-volume production of complex, lightweight metal parts with tight tolerances. Using high-pressure molten metal injection into reusable steel molds, we deliver durable components with excellent surface finishes. RayonTec’s die casting solutions are perfect for applications in the automotive, electronics, and consumer goods sectors.

  Applications:Automotive parts, consumer electronics housings, and small machinery components.

  Materials: Aluminum, zinc, and magnesium.

• Investment Casting

  Investment Casting, also known as Lost Wax Casting, is used to create components with intricate details and a high degree of accuracy. A wax model of the part is created, coated with a ceramic material, and then melted away to leave a mold for molten metal. This process is ideal for creating intricate parts with high strength-to-weight ratios. Our investment casting expertise supports industries such as medical, aerospace, and defense, ensuring high performance and reliability.

  Applications: Turbine blades, medical implants, and precision instruments.

  Materials: Stainless steel, titanium, and superalloys.

• Open Die Forging

  Our open die forging services create large, custom-shaped components with exceptional strength and durability. This method involves compressing metal between flat dies, producing parts with superior grain structure and mechanical properties. Ideal for heavy machinery, energy, and aerospace applications, RayonTec ensures open die forging precision for demanding industries.

  Applications: Shafts, discs, and large machine components.

  Materials: Alloy steel, stainless steel, and aluminum.

• Closed Die Forging

  RayonTec’s closed die forging services produce high-precision components by shaping metal within custom-designed molds. Also known as Impression Die Forging, the process involves compressing metal into a die that contains the shape of the desired part. This process allows for greater complexity and consistency in part production. Our closed die forging solutions are suitable for automotive, aerospace, and industrial machinery, ensuring superior strength and dimensional accuracy.

  Applications: Automotive components, gears, and aerospace parts.

  Materials: Carbon steel, aluminum, and copper alloys.

• Rolled Ring Forging

  This process is used to create strong, seamless rings, which are essential in high-stress applications. A pierced metal billet is rolled into a ring shape, then forged to the desired dimensions. This process enhances the material’s strength and durability by shaping it into a continuous ring. With rolled ring forging, RayonTec manufactures seamless rings of various sizes for applications in energy, aerospace, and industrial sectors. Our rolled ring forging expertise guarantees high performance for critical components like bearings, flanges, and gears.

  Applications: Bearings, flanges, and gear rings.

  Materials: Alloy steel, stainless steel, and titanium.