On Demand Manufacturing - Injection Moulding - Technologies & Services

• Conventional Injection Moulding

  Conventional Injection Moulding is the backbone of our plastic part production capabilities. This process is ideal for producing high volumes of parts with consistent quality and intricate details. We utilize a variety of materials, including thermoplastics and thermosetting polymers, to ensure that the final products meet your exact specifications.

  Applications: Ideal for automotive components, consumer goods, medical devices, and more.

  Advantages: High precision, ability to produce complex geometries, and cost-effective for large production runs.

  Materials: ABS, Polycarbonate, Nylon, Polyethylene, Polypropylene, and more.

• Rapid Injection Moulding

  For projects that demand quick turnaround times or are in the prototype stage or are in low volumes. Rapid Injection Moulding is the perfect solution. This process is designed to shorten lead times significantly while maintaining the quality and precision of conventional moulding. With quick turnaround times, this service helps validate designs, test functionality, and bring products to market faster.

  Applications: Prototyping, small batch production, market testing.

  Advantages: Faster production times, reduced costs for low-volume runs, and flexibility in design changes.

  Materials: Similar to conventional injection moulding, with a focus on materials that support rapid prototyping like ABS and Polypropylene.

• Tooling

  Tooling is a critical component in the Injection Moulding process. At RayonTec, we offer customized tooling solutions tailored to your specific requirements. Our tooling services encompass the design, fabrication, and maintenance of high-quality moulds, ensuring that your production process runs smoothly and efficiently. Our precision-engineered molds ensure consistency, durability, and cost efficiency across multiple production runs, catering to industries like automotive, consumer goods, and medical devices.

  Applications: Used across all injection moulding processes to create precise and durable moulds.

  Advantages: Ensures consistency and accuracy in every part produced, with the ability to handle complex designs and high production volumes.

  Materials: Hardened steel, aluminum, and other durable materials.

• Overmoulding and Insert Moulding

  These specialized processes allow for the creation of complex, multi-material parts. Our overmoulding solutions integrate two or more materials to produce components with enhanced grip, insulation, or durability. By molding an additional layer over a base material, RayonTec delivers superior performance for applications such as power tools, electronic casings, and medical devices. RayonTec specializes in insert moulding, embedding metal or other components into plastic molds to create parts with integrated features. This process enhances product strength, reduces assembly time, and ensures precise alignment, making it ideal for connectors, switches, and fasteners.

  Applications: Electronics, medical devices, automotive components.

  Advantages: Enhanced part functionality, improved aesthetics, and the ability to combine multiple materials in a single part.

  Materials: Thermoplastics, elastomers, metal inserts.

• Structural Foam Moulding

  Structural Foam Moulding is used to create lightweight, yet strong, parts with a cellular core and a solid outer skin. This process is particularly useful for large parts that need to be durable but not overly heavy.

  Applications: Automotive panels, enclosures, and large industrial components.

  Advantages: Reduced material usage, lighter weight, high strength-to-weight ratio.

  Materials: Polypropylene, Polyethylene, Nylon, and other foamable plastics.

• Gas-Assisted Injection Moulding

  In this process, an inert gas is injected into the mould cavity, displacing some of the molten plastic and creating hollow sections within the part. This technique is ideal for creating lightweight, yet strong, parts with complex geometries.

  Applications: Automotive parts, furniture, appliances.

  Advantages: Reduced material usage, faster cycle times, improved surface finish.

  Materials: ABS, Polycarbonate, Nylon, Polypropylene.

• Compression Moulding

  While not a traditional injection moulding process, Compression Moulding is included in our services for clients who require parts made from thermosetting plastics or composite materials. This process involves placing a pre-measured amount of material into a heated mould, which is then compressed to form the part.

  Applications: Electrical components, automotive parts, and large composite structures.

  Advantages: Ability to mould large and complex parts, excellent for high-strength materials.

  Materials: Thermosetting plastics, composites.

• Micro-Moulding

  Our micro-moulding services enable the production of ultra-small, high-precision components for industries like healthcare, electronics, and aerospace. Using advanced technology, RayonTec creates intricate parts with tight tolerances, ensuring reliability and performance in demanding applications.

  Applications: Medical components such as microsurgical tools and microfluidic devices, Electronics, including micro connectors, sensors, and housings, Automotive components like precision micro switches and tiny gears, Consumer products such as miniature parts for hearing aids and precision nozzles.

  Advantages: It enables the production of extremely small and detailed components with tight tolerances.

  Materials: Thermoplastics like PEEK, LCP, Nylon, and Polycarbonate, Elastomers such as TPU and TPE, Medical-grade and biocompatible materials suitable for healthcare applications.

• Multi-Shot Moulding

  RayonTec’s multi-shot moulding services create complex components by combining multiple materials into a single part. This process enhances product functionality, aesthetics, and durability. It’s ideal for applications like automotive interiors, medical devices, and consumer electronics. Our expertise ensures seamless transitions between materials with precision.

  Applications: Automotive components, such as soft-touch interiors, multi-material switches, and complex connectors, Consumer products like ergonomic handles, grips, and multi-color parts, Medical devices, including dual-material surgical tools and devices with soft and rigid sections, Electronics, such as multi-material housings and functional connectors.

  Advantages: Enhances product functionality and visual appeal by integrating materials seamlessly.

  Materials: Hard plastics like Polycarbonate, Nylon, and ABS, Soft-touch materials such as TPU and TPE, Specialized material combinations, such as PC + ABS blends and Nylon + TPE blends.